3D-IC
&
TSV
Interconnects
- 2010
reports
2
Reports
for
the
price
of
one:
3D
IC
&
TSV
Interconnects
-
Business
Update
One
report
update
making
the
business
case
for
3D
IC
Packaging
3D
TSV
Technologies
Scenarios:
Via
First
or
Via
Last?
A
new
report
to
understand
3D
TSV
via
process
options:
Via
First
or
Via
Last?
Market Trends
The continuation of Moore’s law by conventional CMOS scaling is becoming more
and more challenging, requiring huge capital investments. 3D Packaging with 3D
TSV interconnects provides another path towards the “More than Moore”, with
relatively smaller capital investments. Despite the impact of the economic
downturn, 3D integration investments are strategic innovations and have
continued.
We have identified as of today
more than 15 different 300mm 3-D IC pilot lines
running or being installed world-wide (within R&D centers, at packaging houses,
CMOS foundries or within IDM fabs).
This year, several initiatives of key industry leaders happened such as STMicro
for 3D integration in MEMS and CMOS image sensors, Elpida for stacked DRAM
memories and Sony with the introduction of Backside illuminated (BSI) technology
into its camera sensor products portfolio.
Strong dynamics in MEMS, CMOS image sensors, memory, analog and logic industries
continue and will drive adoption of 3D TSVs to high volumes within the next
decade. Additionally,
new applications such as HB-LED silicon modules,
Solar and Power components
are also on the point to catch the 3D TSV trend and to benefit from this
disruptive interconnect technology!
BUT challenges are still ahead!
3D infrastructure & supply chain
is the biggest immediate issue we have identified for the broad adoption of 3D
ICs. As many scenarios are possible for the implementation of 3D TSV
interconnects ( via first / via middle / via last), a big question at the moment
is WHO will take the risk to invest and will have the ownership of the
realization of the different 3D TSV process steps (to be implemented in
front-end, mid-end, back-end…)? As a result, we have decided to release this
year one new report called “3D TSV Technologies & Scenarios: Via First or
Via Last?”. The analysis is focusing on the deeper understanding of the
rationale behind these strategic technology choices to be made. It puts into
perspective who is doing what at the moment, what alliances are forming at the
horizon, which technology choices have already been made and for which
applications?
I/O standardization
between interfaces such as memory to digital layers is also a serious issue
that needs to be fixed rapidly. Indeed, 3D integration of memory + logic ICs
together is perceived as the next big wave for volume adoption of 3D TSV in the
near future. Multiple applications are targeted, including CPU, GPU, DSP, FPGA,
ASICs and Basebands ICs that will be used in future cell phones,
super-computers, network / storage systems, notebooks, automotive and medical
processing units among others.
Thermal management
and reliability could also reduce 3D ICs application space in the longer run.
However, different solutions are currently underway in response to this possible
challenge.
More silicon value is moving to the
package
A recent trend more and more these days are
3D interposers. Based on silicon or glass,
3D interposers are next generation substrate technology which aims at replacing
traditional PCB laminate or ceramic technologies for the sake of extreme
miniaturization and performance. This type of “intermediate 3D” is perceived as
a “bridge” platform between today’s 2D and future genuine 3D that will start
beyond 2012-2013. Specific features like the integration of mature logic and
analog functions such as IPD (integrated passive devices) will be key components
in the effective commercialization of 3D interposers in the short term.
3D integration opens up a possible
supply chain value change
to all players as more and more value is now moving to the package in general.
IDMs, Fab-less players, wafer foundries, packaging houses, MEMS players,
substrate and PCB suppliers are all poised to take on more value in this new era
if they all prepare for the investments it requires.
It is also astonishing to notice the rapid
evolution of 3D thinking
within the IC community: two years ago, the big unceasing question was “Why
3D?”. Today, moving forward with the concrete implementation of the technology,
questions are “When 3D?” and “”How 3D?”. It is terrific to realize that in less
than one decade from now, looking back at what has happened, we will be
wondering “Why 2D?”
Key features of the Reports
• Updated market forecasts &
technology roadmaps for 3D IC components:
– Impact of the economic
downturn on the 3D TSV market
– Market forecast update for MEMS, CMOS image sensors, logic,
analog and memory applications
– New application areas covered: HB-LED modules, power and solar
components
– Business case for 3D interposers: applications, market and
players
• 3D IC players 2008 market shares & revenues breakdown in $M (as packaging
services or estimated in relative packaging value)
• Supply chain perspectives, key
players and emerging infrastructure for 3D Packaging
• Strategic technology choices for 3D
integration scenarios:
– Analysis of the different
possibility for the implementation of TSVs and the rationale behind (via first /
via middle / via last / via after bonding)
– Analysis of the cost structure for different implementation cases
(vias in front-end, vias at packaging assembly house, C2W versus W2W, …)
Companies cited in the report
3D-Plus, 3M, Ablestik, Accretech, All-via, Altera, Ajisso, Alchimer, AMD, Alps
Electric, Amkor, Anteryon, Applied Materials, Asia Pacific Microsytems, ASML,
ASE, ASTRI, Aviza, ASET, Asahi Glass, Atotech, Avago technologies, Ayumi
Industries, AZ Electronics, Brewer Science, Broadcom, Bosch, Chartered
Semiconductor, Chipmos, DalsaSemiconductor, Datacon, Disco, Dongbu Hitek, Dow
Corning, DuPont Electronics, Dynatex, E2V, Ebara, Elpida memories, EM
Microelectronics, Enthone, ETRI, EVGroup, Fraunhofer IZM, Fraunhofer ISIT,
Komatsu, Freescale, Fujikura, Fujitsu, Fujimi, Gemalto, Georgia Tech, Heptagon,
HuaHong NEC, Hitachi, Hymite, Hynix Semiconductor, Ibiden, IBM, IME, IMEC, IMT,
Infineon, Intel, ITRI, JCAP, LAM Research, Leti, Lintec, LSI Corp, Lord,
Matsushita Electric Works, MagnaChip, Micron, MicroResist, MicroChem, Mitsui,
Murata, Nanya, NEC Electronics, NEC Schott, Nemotek, Nexx, NEPES, Nextreme,
Nitto Denko, Nokia, Numonyx, NXP, Oki Electric, OMG Ultra Pure Chemicals,
Optopac, Panasonic, Philips Applied Technologies, Plan Optik, Process Partner
International, Promerus, PVA Tepla, Qualcomm, Qimonda, R3Logic, Renesas,
Rensselaer Polytechnic Institute, Replisaurus, Samsung, Sanyo, Schott, Semitool,
SensoNor, Sharp, Silex Microsystems, SiXiS, Sekisui, Sematech, Shinko Electric,
Sony, SPIL, StatsChipPac, ST-Ericsson, STMicroelectronics, STS, SMIC, Shin-Etsu,
Skyworks, Solvision, SOITEC, SÜSS MicroTec, Synova, Tegal, Tessera, Texas
Instruments, TSMC, Tezzaron, Toshiba, Tokyo Electron, Tohoku University, Touch
MicrosystemTechnology, TOK, TSMC, UMC, UTAC, VTI Technologies, VTT Technology,
Vertical Circuits, Xintec, Xsil, Xilinx, Ziptronix, ZyCube and more…